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How to add cooling water in Wire Saw Cutting

2018-06-07

Generally speaking, we conduct two ways of cutting for quarry opening, one is horizontal cutting, the other vertical cutting. Different way of cutting asks for different way of adding cooling water.

For horizontal cutting, we usually need to arrange 3-4 places for adding cooling water, taking cutting area size and wire saw track around the quarry into consideration. Main water-adding point should be set at the entrance where diamond wire saw go inside the quarry. For main adding point, we need to make sure adequate cooling water. For vertical hole which cross horizontal hole, we should set another water-adding point. Also, at the exit where wire saw go outside of the quarry and the corner wire saw meet around the quarry, water-adding point is also a must. As the cutting side changing, the water-adding point at the corner should move with the wire saw.

Diamond Wire Saw

For vertical cutting, we usually need to set 2-3 water-adding points, one at the bottom of the quarry where wire saw go inside the quarry, the other at the top of the quarry where wire saw go outside of the quarry.  Another water-adding point 30-80mm away from the exit as a supplement also works. The water-adding point at the bottom is fixed, while the water-adding point at the top and middle should move with the cutting position to keep a proper distance with the diamond wire saw.

Cooling water volume should be controlled in a proper range for the good of wire saw cutting. The concentration of the cooling water blowing out of the exit can work as a reference here. If no water vapor or powder fog blow out, the volume is appropriate.   If charring smell from overheating rubber or plastic, we can conclude that there is no or too less cooling water, which will damage and even burn the wire saw in the long run. While, too much cooling water also do no good to wire saw cutting, since the diamond wire saw will skid easily.

Diamond Wire Saw

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