Granite Diamond segments is functional part of the diamond saw blade. During the usage of diamond segment, we may confront some problems. Here some common problems and solution for diamond segment for reference.
1. Not sharp enough, but lifespan satisfying
If the main motor currency increase, feeding speed slow down, even the diamond saw blade wobble and scream, we can determine the situation as diamond segment not sharp enough.
why the diamond segment is not sharp can be attributed to below factors:
metal bond not matching with the cutting material,
too high concentration of the diamond powder,
too much fine-grained diamond
diamond powder strength not enough
too high concentration of the metal bond
diamond segment too wide in size
power supply too low voltage
cutting machine too low power
saw blank not flat
loose belt of the cutting machine
2. Sharp enough, but short lifespan
This is most commonly-seen during the usage of diamond segment.
Main reason maybe as follows:
Low strength of the diamond powder, especially for the rough-grained diamond powder
Too less fine-grained diamond powder. Improve the strength of the fine-grained diamond powder is wiser, compared with improve the quantity of fine-grained diamond powder, taking sharpness into account.
Too less metal bond
Too high temperature in the hot pressing process.
Too low density of the diamond segment, so diamond powder fall off easily
3. Upper part of the diamond segment work good, but lower part not good, easily consume up.
Easy consumption of the lower part can be attributed to the usage of poor-quality silver soldering piece. Bad silver soldering piece, so welding period too long and temperature too high for the diamond segment. The lower part of the diamond segment seriously heated, metal bond and diamond powder therein suffer heavy oxidation. High-quality silver soldering piece can make a great difference.
4. granite cutting diamond segments work good in the first several hours, then it work not so good.
In this case, we can determine that the diamond segment is not sharp enough. the seemingly good sharpness in the first several hours is the impact effect of the irregular placement of the diamond segment during its welding to the saw blank.