FIVE STEPS ARE NEEDED FOR PRODUCING DIAMOND SEGMENT FROM RAW MATERIAL TO FINISHED PRODUCTS.
1. Raw material preparation.
Prepare raw material according to balance-point formula and specific customer requirements. The concentration of the diamond powder make a great difference in terms of the cutting performance and lifespan of the diamond segment. Setting proper diamond powder concentration and proper diamond powder grit is very important. With the concentration of the diamond powder increasing, the cutting performance and lifespan of the diamond will be improved accordingly. Of course, the cost of the diamond segment will soar up as well.
2. Raw material mixing
Throw weighed raw material into the professional mixing machine to get all raw material mixed evenly. In such way, the diamond powder will be evenly distributed in final diamond segment.
3. Cold-pressing
Full automatic CNC cold pressing machine, together with high-precision mold, can promise us accurate size and shape of diamond segments.
4. Hot-pressing
Full automatic CNC hot pressing machine can promise exact press and temperature in the sintering process. The raw material is physically changed to form a metal block in this step. This step can make sure no easy falling off of diamond powder when final diamond segment is used to cutting stones.
5. Polishing
Remove the hot-pressed diamond segment out of the mold, polish edges and corners to make it smooth in outlook.
Then we get Granite diamond segment finally.